DANIELI-SMS-etc. Wire Rod & Coiled Bar Rolling Mill

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Ceased production end July 2025

Processed material: Cold heading, bearing steels, tool steels, spring steels, free cutting steels, welding, and PC steels

Starting material: 140 – 160 mm square billets  8.0 – 12.5 meters in length billets

End products: Ø 5.5 – 16.0 mm Wire-Rod ‘Morgan line’

                       Ø 16.5 – 30.0 mm Bar-in-Coil ‘Garret line’

Capacity: above 400,000 tons per year

Achieved tolerances: DIN 59110, EN 10017, EN 10108-A, EN10108-B

Cooling capabilities: Water boxes for the intermediate and final section cooling, temperature-controlled conveyor after laying head

Utilities: Automatically filtered water cooling system

                  Hydraulic, compressed air, and lubrication systems

                  Water Treatment Center LOGISTICON (2007)    

Electrics: High-voltage network ranging from 50 to 13kV, divided across multiple transformers

Drives: ABB

PLCs: SIEMENS S7

Process control: MES, WINCC/Scada 100% traceability (2002)

Workshop: Fully equipped workshop for stands’ maintenance, rolls grinding, and guides’ systems

Consists of:

Reheating Furnace

Built in 1965, with upgrades until 2016

Pusher type, natural gas-fired

Up to 100 TPH

Automated power controller

Roughing Section

8 Stands SCHLOEMANN, SMS and PRIMETALS (2007)

Reduces billets to Ø 50 mm bar

Crank Shear PRIMETALS (2007)

Intermediate Section

6 Stands SCHLOEMANN and PRIMETALS (2007)

Shear PRIMETALS (2007)

(Pre) Finishing Section

4 Stands SCHLOEMANN

Power electronics & controllers renewed completely (2024)

Dual Shear MORGADSHAMMAR (1998)

Garret Line 

Two coilers for higher output

Ø 16.5 – 30.0 mm size range

18 mps max speed

2.0 tonnes coils weight

Water boxes FABRIS (2022)

100 meters cooling conveyor

Morgan Line

Ø 5.5 – 16.0 mm size range

100 mps max speed

2.5 tonnes coils weight

8 Stands Block PRIMETALS (2007)

4 Stands RSM PRIMETALS (2007)

Laying Head PRIMETALS (2007)

Cooling Conveyor 

Installation in 2002

100 meters Stelmor conveyor with temperature-controlled forced air convection cooling

Variable conveyor speed and optional insulation covers for slow cooling

Coil Handling Line

Installation in 2007 by SUNDBIRSTA

Services Wire-rod & Bar-in-coil lines

Horizontal Coil Compactor

2.5 tonnes max coils weight

Measurement Systems

Eddy Current Measurement System FOERSTER (2001)

3 Units Laser Diameter Measurement System ZUMBACH (2019)

Workshops

Roll Grinders

Lathes

CNC Machines

Guides’ Shop 

Guides’ optical alignment devices

Roller Guides

Static Guides

Guides’ rollers

Spares & Consumables 

Spare Stands

Rolling Rolls

Cantilever Stands Rolls

Bearings

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