F&P 10" ERW Tube & Profile Mill, Nice-Price #0020

11601-21/SR example of a standard mill-configuration

Material:

HR Steel, Galv. -- to: TSE, DIN, ASTM, JIS, BS ,GOST ,EURONORM standards

Maximum Tesile strength 520 MPa

Yield strength min 235 MPa

Thickness: 2.5mm to 8.0mm

Max. 10t coils, 400-800mm wide with OD 1000-2200mm and ID 500-750mm

Products:

• Dia. 127mm to 273mm round section tubes
• Profiles:100x100mm to 200x200mm, 120x80mm, 150x250mm

Lengths: 4m to 12m

Tolerances: - straightness 1mm per-meter, length at max. production speed 1.5mm

Mill workspeed max. 50m / minute

Material feed speed (strip accumulator) 90m / minute

 

Installed Power:

Welder 500kW

Forming Section 2x160kW

Sizing Section 200kW

Cutoff Saw 111kW

Accumulator 67kW

Else (hydraulics, transporters...) 27kW

EQUIPMENT LIST

 

ENTRY GROUP / ENTRY SECTION

 

1.     LOADING CRAFT, UNLOADER / COIL LOADING CAR & DECOILER

2.      RADDRIZER, SHEAR-WELDER, TAPE JOINT / STRIP STRAIGHTENER, CAR. SHEAR-WELDER

3.      PINCH ROLLS

4.      ACCUMULATOR / STRIP ACCUMULATOR - HORIZONTAL 40ton capacity OD: 10m 7.5kW AC

FORMING / TUBE FORMING SIZING AND STRAIGHTENING SECTION

RAFTED MACHINE

 

5.       FORMING UNITS / FORMING STANDS 8 PASSES VERT./HORIZ. 2 x 160kW AC

6.      WELD GUIDE - WELDING ROLLERS - OUTSIDE CHIP

7.     SOLID STATE HF WELDER

8.      COOLING TUNNEL & UNITS / COOLING TUNNEL & UNITS

9.       4 STATION CALIBRATION UNITS / SIZING PASSES 5 VERT./HORIZ. 200kW AC

10.  TURKEY HEADS GROUP / TURKSHEADS 4 STATION

 

THEFT & OUTPUT / TUBE CUTOFF & LINE EXIT SECTION

 

11.  ORBITAL COLD SAW / ORBITAL COLD SAW

12.  TRANSFER CONVEYOR / PART TRANSFER CONVEYOR

13.  PACKING UNIT / TUBE PACKAGING SYSTEM 2-SECTION

14. ROLLS / ROLL TOOLING

15.   HYDRAULIC UNIT / HYDRAULICS

16.---ELECTRONICS AND AUTOMATION

-

18. SPARE PARTS / SPARES

MECHANICS:

2 units of main shafts to shape

2 units of main shafts to calibrate 1 unit of main shaft cartridge

2 side path cartridge units 1 bevel gear unit

1   helical gear unit 1 shaft unit

2   machine sheet metal units.

Bearings:

4 units main shaft bearing front 4 units main shaft bearing rear 4 units way bearing side

4 units Turks head bearing 2 units helical ball

1 unit saw-screw shaft and bearing

ELECTRIC:

1 unit encoder . 2 contact units,

5-unit relay,

1-unit metal sensor 1-unit optical sensor 5-unit pushbutton

19. OPTIONAL ELEMENTS / OPTIONS

• Powered Upper & Side Roll Adjustment

In the calibration units  forming on the stands, the lower shafts shall be fixed. the upper shafts shall be moved up and down automatically. This movement will be provided by worm and gear. The process is done by oriented ac motor. This will provide a shorter time while adjusting the roller . Adjustment: only one time will be done manually for such outer diameter and thickness.

(Ex: 168 x 6 mm) When the operator produces the same outer diameter and pipe thickness ,it will be enough to remember the parameters saved in the plc. The top rollers will automatically take their positions.

The system can be applied to the side rollers.

(in calibration supports will be manual system)

• 2nd Turkshead Unit - quick change
  

It will be produced in 2 sets. The spare one will be ready on the side for the next production. The units will be changed from the overhead crane

• EddyCurrentTester
  

Will be provided by the manufacturer

-

.